Industrial air cooler provide an effective amazing cooling effect in almost anywhere. Industrial air coolers are also referred to as industrial swamp cooler or industrial evaporative cooler. They are used to provide large-scale powerful cooling in factories, huge indoor spaces and outdoor areas. Such systems are also used as a cost-efficient cooling solution in dry climate regions.

Where applicable for Industrial Cooler?

Industrial coolers function by evaporating water to lower heat and moisturize the air in a process similar to natural processes. They are more eco-friendly and efficient in energy consumption than traditional air conditioners. Typically, they are also more powerful than normal outdoor fans. Among the key places they are used to cool include warehouses, manufacturing plants, workshops, construction sites and hangars. Others are gyms, loading docks, large tents, garages, farms, athletic events, barns, pool or patio areas, etc.

Where applicable for Industrial Cooler?

Types of Industrial Air Cooler

1) Portable Evaporative Coolers

Also known as portable air coolers, One kind of  industrial evaporative air coolers. these are most applicable in commercial areas like warehouses and garages. They can also be used other outdoor areas like patios. Typical sizes go up to 13,000m3/h.

2) Installed Evaporative Coolers

These are built mostly for huge commercial or industrial settings and operate by displacing warm air to the outside.  Industrial air coolers include window or wall-mounted air cooler, slide discharge cooler  and down discharge cooler . Typically, their cool air supply goes up to 30,000m3/h per unit.

  •  Three Ways to mount extend coolers

The range of an intsalled cooler is determined by air direction, i.e. how the cooling machine faces the air outlet.

(i) Window or wall-mounted evaporative coolers are capable of cooling a whole room/house or an entire garage area.

(ii) Down-discharge air coolers are located on the roof and release cooled air downwards. Their air outlets descend directly into the target building and can be used to cool entire homes.

(iii) Slide-discharge air coolers are normally placed on the side of a building, but also on the roof. They use an elbow to beat the wind into a current through an opening on the top and can cool entire houses.

3) Portable Evaporative Coolers vs Installed Evaporative Coolers

Portable Evaporative Coolers vs Installed Evaporative Coolers

 How Evaporative Cooling Work?

Air cooler portable working

Evaporative cooling literally means cooling using water. Remember that cooling sensation you feel on your skin as you leave a swimming pool? That is natural evaporative cooling at work. Similarly, that is how we feel the cool breeze that blows across a lake’s surface. By water being evaporated, the temperature of the air particles in contact with liquid water below reduces. This is due to an endothermic reaction that occurs. This reaction converts liquid water into a gas, thus lowering the temperature of adjacent air molecules.
An evaporative cooling machine operates using this principle. It acts as a cooling fan that utilizes three key things: water, a wetted surface and a pump. The pump pulls air particles across the water, lowering their temperature. The pump is operated by a mechanical control system located within the cooler machine. The rotating fan then distributes the cooled air to the intended space.

How Effective is Evaportive Cooling?

Absolutely, and it can be applied almost in any place on the planet. However, for obvious reasons, evaporative cooling is mostly used in dry climates. In fact, these areas are where this cooling system is most efficient. The swamp cooler uses heat from the outdoors air to trigger this evaporative process. What this means is that its efficiency will also be affected by factors like overall humidity and temperature levels. The chart below illustrates ambient temperatures, humidity levels, and the temperatures delivered by an evaporative air cooler in optimal conditions:

Portable Evaporative Cooler

How to Calculate the Size of Industrial Swamp Coolers?

An industrial air cooler’s cooling power is based on how much air flow it can generate. It is for this reason that these coolers are categorized by air flow. They are typically rated in cube meters per hour (CMH), cubic meters per minute (CMM) or cubic feet per minute (CFM). This calibration measures the total amount of air an air cooler can pump or move per unit time.

Size of the window unit

For example:

If you’re organizing a function in a tent of 10 x 10 x 5 = 500m3

Air exchange per hour = 20 times

Total amount of air replaced per hour = 500m3 x 20 times = 10,000m3

You will buy a cooler unit with a 10,000 CMH rating.

P.S.: Air Exchange Times Required Under Different Circumstances

air exchange air cooler

5 Things to Consider When Buying a Best Industrial Air Coolers

Industrial plants require various kinds of maintenance systems. These are required to keep the operation and performance of their machines and equipment at optimum. Among these key appliances and systems is a proper and efficient industrial air cooler. It’s used to make sure an industry’s overall environment remains safe and well-maintained at all times.

So, what factors should you consider as you look for the best industrial cooling system?

1. Features of industrial evaporative cooler

Air cooler  come with a variety of features but here are some of the important ones that can be of great benefit to you.

  • Case material & thickness

Fresh material or recycled material? If used fresh material, it could be used for 10 years, while if use recycled material might have some problem after 1-2 years. The case material used should be fresh and not from recycled materials in order to guarantee long life. It should also be of the right thickness. Generally the thicker, the better.

  • Cooling pad

For an industrial cooler to function effectively, it needs to have the right cooling pad based on size and thickness. The thicker and bigger the cooling pad, the better the cooling performance.

  •  Fan for Motor wiring

100% copper wiring is best suited for a cooler in order to be effective and work well. Some manufacturers use aluminum motor wiring to be cost-effective but will end up compromising the quality of the product.

Industrial air coolers motor

  • Checking  airflow volume

Thoroughly check the airflow volume because some suppliers indicate a higher value than what is in the specification sheet. This may be misguiding and you will end up with an industrial cooler that doesn’t meet your specifications.

To ensure you are not dubbed into buying a cooler that is short of your specifications, calculate yourself the air flow volume. By doing these you will be certain you have the right product.

Here is a formula to calculate: Airflow volume (m3/h) =Average speed (m/s)Air Outlet(m2)3600s

  • Industrial air cooler PK cheap cooler

Industrial evaporative cooler PK cheap cooler

2. Brand and Model

Different makers and brands of  industrial air coolers exist. You can start by exploring the websites of the various manufacturers available to know what kind of industrial air cooler they make. Check them vis-a-vis your own cooling needs and specific industrial thermal conditions, and then decide.

While if you want to be an air cooler dealer and buy evaporative air coolers in bulk, you should consider the manufacturers to get a more competitive price and better technical support. Vankool could be a good choice for wholesale business since it has been the OEM supplier for Honeywell for more than 12 years and owns full range of evaporative cooler including window air cooler,portable air cooler and industrial air coolers.

3. Seller’s Reputation

You can get this mostly from online reviews and feedback from previous buyers and users of their product. Go for brands with highly-positive feedbacks from customers. It shows their  industrial air coolers are of superior quality. Also, make sure the reviews you’re depending on are authentic. You can randomly contact a number of the reviewers to hear from them directly.

4. Budget

Your budget is another important factor. Different brands come with varying rates. Your best bet would be to go for a brand that is moderate in their rates but are also highly reputable. Don’t sacrifice quality and reputation because of cost.

5.Installation Mechanism

This is also very important. Some companies do even offer industrial cooler installation as an extra service for their customers. Else, contract professionals, either from the seller or elsewhere, to do this for you.